50 Technical Fault Q&A for Engines
2026/06/16
Latest company blog about 50 Technical Fault Q&A for Engines
No. Question Answer
1 What causes the engine to fail to start? Dead battery, faulty starter motor, crankshaft sensor failure, no fuel injection from injectors, incorrect valve timing
2 What causes hard starting when the engine is cold? Inaccurate water temperature sensor, fuel injector dripping, insufficient cylinder pressure, aged spark plugs
3 What causes hard starting when the engine is hot? Crankshaft position sensor failure, insufficient high-pressure fuel pump pressure, fuel vaporization
4 What causes abnormal noises during starting? Worn starter gear, damaged flywheel ring gear
5 Why does the engine stall right after starting? Anti-theft system malfunction, faulty air flow meter, ECU failure
6 What causes the engine to burn oil? Worn piston rings, aged valve oil seals, worn cylinder walls, turbocharger oil leakage
7 What does blue exhaust smoke indicate? Engine oil entering the combustion chamber
8 How to deal with oil leakage of the turbocharger? Check for blocked oil return pipes and worn turbo bearings
9 What causes excessive crankcase pressure? Blow-by gas from piston rings, blocked PCV valve
10 What are the symptoms of stuck piston rings? Oil burning, low cylinder pressure, insufficient power
11 What causes engine overheating? Malfunctioning thermostat, damaged water pump, clogged water tank
12 What causes continuous coolant loss? Leaking water pump, leaking water tank, damaged cylinder head gasket
13 What are the symptoms of a cracked cylinder head? Coolant loss, high water temperature, white exhaust smoke
14 How to judge if the water pump is leaking? Check the drain hole and listen for abnormal bearing noises
15 What happens if the thermostat gets stuck? It will lead to engine overheating
16 What causes insufficient engine power? Low cylinder pressure, clogged fuel injectors, clogged three-way catalytic converter
17 How to fix insufficient turbo boost pressure? Check boost pipes, turbo impeller and vacuum system
18 What causes power loss of diesel engines? Worn fuel injectors, low common rail pressure
19 What causes slow acceleration of the engine? Ignition system failure, insufficient fuel supply
20 How to solve the problem of weak climbing power? Check cylinder pressure, fuel injection quantity and turbocharger
21 What causes engine knocking? Excessive clearance between piston and cylinder wall
22 What kind of noise does a faulty crankshaft bearing make? Low-pitched knocking sound
23 What kind of noise does a faulty connecting rod bearing make? Metallic knocking sound that changes with engine speed
24 What causes abnormal valve noises? Excessive valve clearance, failed hydraulic tappets
25 How to troubleshoot abnormal timing chain noise? Elongated chain, damaged tensioner
26 What causes valve burning? Lean air-fuel mixture, insufficient valve clearance, long-term high-temperature operation
27 What are the consequences of poorly sealed valves? Reduced cylinder pressure
28 What causes the valve seat insert to fall off? Overheating, material fatigue
29 Why are exhaust valves prone to burning? Extremely high operating temperature
30 How to deal with worn valve stems? Replace valves and valve guides
31 What causes cylinder scoring (seizure)? Lack of engine oil, engine overheating
32 What causes piston crown melting? Fuel injector failure, engine detonation
33 What causes piston cracking? Long-term heavy-load operation
34 What causes cylinder wall scratches? Foreign impurities entering the cylinder
35 What happens if the cylinder liner sinks? It will cause damage to the cylinder head gasket
36 How to solve low oil pressure? Check the oil pump and oil filter
37 Is it normal for engine oil to turn black quickly? This is generally a normal phenomenon for diesel engines
38 What causes crankshaft bearing seizure? Lack of lubricating oil
39 What causes camshaft seizure? Insufficient lubrication, blocked oil passages
40 What causes emulsified engine oil? Damaged cylinder head gasket, coolant mixing into engine oil
41 How to deal with excessive fuel return of injectors? The fuel injector is worn and needs inspection and repair
42 How to solve low common rail pressure? Check the high-pressure fuel pump and SCV valve
43 What causes black smoke from diesel engines? Excessive fuel injection, insufficient air intake
44 What causes white smoke from diesel engines? Poor fuel atomization, insufficient cylinder pressure
45 What causes blue smoke from diesel engines? Engine oil burning
46 What is engine fault code P0300? Random/multiple cylinder misfire
47 What are the symptoms of a faulty crankshaft sensor? Failure to start the engine
48 What are the symptoms of a faulty air flow meter? Reduced engine power
49 What are the consequences of a faulty oxygen sensor? Increased fuel consumption
50 How to judge a damaged ECU? No communication signal, multiple simultaneous fault codes


  • ECU:Electronic Control Unit 电子控制单元
  • PCV valve:Positive Crankcase Ventilation valve 曲轴箱强制通风阀
  • Three-way catalytic converter:三元催化器
  • Common rail:共轨(柴油发动机)
  • Cylinder head gasket:气缸垫 / 缸垫
  • Detonation:发动机爆震